A Yamaha Wolverine 4WD repair manual is a necessity for you to consider having no matter what type of vehicle you wish to ride. The manual explains everything you need to know about your ATV. You will learn about the ATV and its many parts without confusion. You can use a manual to find information on everything relating to your ATV and to fix even the most stubborn hassles.
The following repair manuals can be instantly transmitted directly to a computer, tablet or smartphone. Your email address will not be published. Skip to content. What Types of Manuals Are There? This Yamaha Wolverine service manual includes procedures for part removal, disassembly and Yamaha Wolverine reassembly. This Yamaha Wolverine manual also includes part inspection, maintenance intervals, unit repair and Yamaha Wolverine factory specifications e.
This Yamaha Wolverine repair manual was prepared using the latest data available at the time of publication. If any modifications were made to the prior to Yamaha Wolverine publication, differences may exist between the actual Yamaha Wolverine ATV and the content of this Yamaha Wolverine manual.
However, great care was taken to ensure all data in this Yamaha Wolverine manual is technically correct, and this Yamaha Wolverine manual should be considered the only source for sound repair advice. The Yamaha Wolverine manual is no different then a repair manual you'd buy in stores. The data in this Yamaha Wolverine manual was compiled to provide the mechanic a handy reference thats easy to read, and a Yamaha Wolverine manual that contains comprehensive explanations of all disassembly, assembly, repair, overhaul and inspection operations.
Troubleshooting sections in this Yamaha Wolverine manual are provided in each appropriate chapter. Inspecting battery Inspecting the fuse Headlight beam adjustment Changing headlight bulb. Cooling System Inspecting radiator Removing and installing radiator Inspecting thermostat Removing and installing thermostat Disassembling and assembling water pump Inspecting water pump.
Carburetor Disassembling and assembling carburetor Inspecting carburetor Adjusting fuel level. Drive Train Troubleshooting Removing and installing universal joint Removing and installing ring gear Inspecting constant velocity joint Inspecting differential gear Inspecting gear motor Disassembling front constant velocity joint Assembly of front constant velocity joint Disassemble and assembly of differential gear Measuring of differential gear lash Adjusting differential gear lash Inspecting differential gear operation Removing and installing rear axle Disassembly and assembly of final drive gear Replacing final drive roller bearing Positioning final drive pinion gear Positioning ring gear Inspecting rear axle and drive shaft.
Specifications General Wolverine specifications Maintenance specifications Engine maintenance Chassis maintenance Electrical specifications Conversion tables Torque specifications Lubrication types and points Coolant flow diagrams Cable routing diagrams.
Chassis Front and rear wheels Inspecting wheel and hub Inspecting brake disc Removal and install of wheel and hub Front and rear brake pads Replacing front and rear brake pad Front and rear brake master cylinder Inspecting master cylinder Assembling front and rear brake master cylinder Installing front and rear brake master cylinder Disassembly of front and rear brake caliper Assembly of front and rear brake caliper Installing front and rear brake caliper Handle bar removal and install Inspecting handlebar Steering stem and inspection Removal and install brake lever Remove and install bearing retainer Removal and install of cable guide Tie rod steering knuckle inspection Tie rod steering knuckle removal and install Remove and install front arms Inspection front arms Inspection of front and rear shock absorbers Removing and installing swingarm Checking, installing rubber boot Installing rear axle housing.
What is a dowbnlaoabe Wolverine repair manual? Place a container under the engine. Remove the dipstick, and then remove the drain bolt to drain the oil. Page 6. Clean the oil strainer and oil filter with sol- Tightening torque: vent. Drain bolt engine : 7. Check the O-ring for damage and re- 32 Nm 3. Install the oil filter, O-ring, oil filter cover, Filter cover bolt: oil strainer, compression spring and drain 8 Nm 0.
Warm up the engine for several minutes at idle speed. Check for oil leakage while warming up. Oil pressure check 1. Put a cloth around the cylinder.
Place the machine on a level place. Remove the oil filler bolt and check the oil level. It should be up to the brim of the hole. If the level is low, add oil to raise it to the proper level. Page 2. Fill the final gear case with oil. Place a container under the final gear Recommended oil: case to collect the used oil. Remove the oil filler bolt and the drain Oil quantity: bolt to drain the oil.
Place a container under the differential 1. Remove the differential gear case cover. Remove the filler bolt and drain bolt to drain the oil. Limited Slip Differential Oil quantity: Periodic oil change: 0. If any damage is found, have them replaced by a Yamaha dealer.
Page Spark Plug Inspection Do not attempt to diagnose such problems yourself. Instead, take the machine to a Yamaha deal- er. You should periodically remove and in- spect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.
If dust or water collects in this hose, empty the hose and clean the air filter element and air filter case. Air filter case cover 3. Page 4. Wash the element gently but thoroughly in solvent. Inspect the element. It should be cleaned and lubri- quality foam air filter oil to the element.
Tap the tailpipe lightly, then use a wire Be sure the exhaust pipe and muffler are cool brush to remove any carbon deposits before cleaning the spark arrester. Most Improper cleaning of the spark arrester. Page Idle Speed Adjustment To prevent this, the valve clear- ance must be adjusted regularly. Loosen the locknut.
Apply the brake and inspect the wear indica- tors. Front 1. Page Brake Fluid Level Inspection EBU Brake fluid level inspection Rear Insufficient brake fluid may let air enter the brake system, possibly causing the brakes to become ineffective.
Before riding, check that the brake fluid is above the lower level and replenish when necessary. Observe these precautions: Front 1. Page Brake Fluid Replacement Yamaha service performance.
Be careful that water does not enter the 2. Have a Yamaha dealer replace the fol- master cylinder when refilling. Water will lowing components during periodic main- significantly lower the boiling point of the tenance or when they are damaged or fluid and may result in vapor lock.
If not, Operating with improperly serviced or ask a Yamaha dealer to adjust it. Apply the rear brake pedal several times. Loosen the rear brake cable and parking brake cable locknuts.
Caliper adjusting bolt locknut 2. Caliper adjusting bolt 1. Rear brake cable locknut 2. Page 5. Turn in the rear caliper adjusting bolt by hand until it feels tight. Tightening torque: Caliper adjusting bolt locknut: 16 Nm 1. Page Adjusting The Rear Brake Light Switch To make the brake procedures should be performed by a light come on earlier, turn the adjusting nut in Yamaha dealer. To make the brake light come on later, turn the adjusting nut in direction b. Turn the adjusting bolt counterclockwise to 2.
Slowly turn the adjusting bolt counter- decrease the clutch free play and turn it clock- clockwise until resistance is felt. Then, wise to increase the free play. If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Elevate a wheel by placing a suitable When installing a wheel, reverse the removal stand under the frame. Remove the nuts from the wheel. NOTE: 3. Remove the wheel assembly. The arrow mark on the tire must point to- ward the rotating direction of the wheel.
Page 1. Tapered wheel nuts are used for both front and rear wheels. Install the nut with its tapered side towards the wheel. Tapared nut 2. Tighten the wheel nuts to the specified torque. Wheel nut torque: Front: 60 Nm 6. Add distilled water if the fluid level is low. When inspecting the battery, be sure the breather hose is routed correctly.
The battery fluid should be ing. Always shield eyes when working checked at least once a month. When the machine is not to be used for a month or longer, remove the battery and store it in a cool, dark place. Completely recharge the battery before reusing. If the battery is to be stored for a longer period than the above, check the specific gravity at least once a month and re- charge the battery when it is too low.
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